Smart Factory MES Solutions Built for Your Specific Production Line
Whether you run high-mix low-volume CNC machining, plastics molding, or high-speed assembly, our tailored MES solutions and smart manufacturing platform adapt directly to your shop floor operations.
Reports Suite Overview / 报表套件概览
Manufacturing intelligence, shop-floor analytics & real-time visibility
制造数据智能、车间分析与实时执行可视化
Equipment & Load Analytics 设备与负载分析
Live machine status, plant mapping and capacity workload.
实时设备状态、厂区分布与产能负载。
Order Execution & Schedules 工单执行与排程
Orders, routing progress, schedules and overdue risk.
工单、工序进度、排程与逾期风险。
Quality & Yield Management 品质与良率管理
Defects, scrap causes, yield and inspection visibility.
不良、报废原因、良率与检验可视化。
Task Efficiency & Mobile App 任务效率与移动应用
Task efficiency, idle loss and mobile MO tracking.
任务效率、闲置损失与移动工单追踪。
Active Machines by Location / 设备位置与状态
Live Machine Status by Plant Area 按车间区域查看实时设备状态
See which machines are active, where they are located and how heavily they are loaded.
快速了解设备是否启用、所在区域及当前负载。
- Filter by production area 按生产区域筛选设备
- Compare load % and task volume 对比负载率与任务量
- Spot overloaded or idle equipment 识别过载或闲置设备
Total Active Machine Count / 当前运行设备总览
Timeline View of Machine Capacity 设备产能时间轴
See daily machine workloads across dates and production areas.
按日期与生产区域查看每日设备负载。
- Day-by-day task allocation 按日查看任务分配
- Color-coded dispatch workload 颜色区分派工负载
- Balance resources before bottlenecks 提前平衡资源，避免瓶颈
Today’s Job Orders & Status / 今日工单与状态
Today’s Orders & Live Progress 今日工单与实时进度
Monitor all orders created today and their current execution status.
查看今日建立的工单与当前执行状态。
- View progress across routing steps 查看各工序进度
- Compare yield and defect rates 对比良率与不良率
- Track effective labor hours 追踪有效工时
Job Order Status vs Schedule / 工单状态与排程对比
Progress Against Delivery Schedule 进度与交期对比
Compare actual progress with committed completion dates.
对比实际生产进度与承诺完工日期。
- Follow each production process 逐步追踪生产工序
- See idle, in-process and completed status 区分待产、生产中与已完成
- Verify planned vs completed quantity 核对计划数量与完成数量
Late Job Orders Kanban Report / 逾期工单看板报表
Overdue Production Alerts 逾期生产预警
See delayed orders and remaining delay time at a glance.
一目了然查看逾期工单与延误时长。
- Kanban cards for late orders 逾期工单可视化看板
- Delay hours by operation 按工序显示延误时数
- Identify bottleneck machines 找出生产瓶颈设备
Defect List & Scrap Report / 不良与报废清单
Defect & Scrap Traceability 不良与报废追溯
Log defect type, inspection stage, equipment and operator.
记录不良类型、检验阶段、设备与操作员。
- Categorize defect causes 分类不良原因
- Trace affected equipment 追溯相关设备
- Keep operator and time records 保留人员与时间记录
Yield Rate Analysis Report / 良率分析报表
Yield & Scrap Analysis 良率与报废分析
Measure accepted output, defects and yield by batch.
按批次分析合格数、不良数与良率。
- Accepted vs defect quantity 合格数量与不良数量
- Real-time yield percentage 实时良率百分比
- Identify items needing rework 找出需要返工的项目
Task Efficiency & Idle Loss / 任务效率与闲置损失
Execution Time & Idle Audit 执行时间与闲置分析
Compare completion time and actual idle time against standards.
对比完成时间及实际与标准闲置时间。
- Overall efficiency KPI 整体效率指标
- Total completed output 总完成产量
- Start and finish time audit 开始与完成时间记录
Production Performance Dashboard / 生产绩效看板
Output & Target Performance 产量与目标表现
High-level view of output, targets and shift performance.
总览产量、目标达成率及班次表现。
- Actual vs estimated output 实际产量与预估产量
- Capacity trends over time 产能趋势变化
- Delayed task list 延误任务清单
Production Progress Dashboard / 生产进度看板
Live Shop Floor Progress 实时车间进度
Real-time view of work orders, area progress and bottlenecks.
实时查看工单、区域进度与生产瓶颈。
- Today’s production curve 今日生产进度曲线
- Progress by production area 各生产区域进度
- Completed vs pending work 已完成与待完成工作
Production Quality Dashboard / 生产品质看板
Quality Trends at a Glance 品质趋势总览
Monitor defect trends, scrap reasons and equipment quality.
监控不良趋势、报废原因与设备品质。
- Defect quantity and rate 不良数量与不良率
- Defect reason breakdown 不良原因分析
- Defects by equipment 各设备不良情况
MO Progress Analysis & Summary / 制造工单进度分析与摘要
MO Progress Analysis (App) 制造工单进度分析（App）
Mobile visibility for managers and supervisors anywhere.
管理员与主管可随时随地查看生产进度。
- Check MO status on mobile 手机查看工单状态
- Receive delay alerts 接收延误提醒
- Review completion and schedule 查看完成情况与交期
Solutions by Manufacturing Industry
Pre-configured operational templates designed for high-precision factory environments.
Precision Machining & CNC
Optimize tool wear cycle tracking, automate spindle runtime monitoring, and eliminate manual job setup delays.
- Spindle vibration & thermal monitoring
- Real-time part count & cycle time tracking
- Automated tool life prediction alerts
Plastics & Injection Molding
Track cavity performance, monitor melt pressure and temperature telemetry, and eliminate resin scrap waste.
- Mold stroke count & cycle validation
- In-line resin consumption tracking
- Automated reject door quarantine triggers
Electronics & SMT Assembly
Achieve micro-level component genealogy, track component reels, and integrate seamlessly with AOI systems.
- Full PCB serial & component traceability
- Reel feeder validation & error-proofing
- In-line AOI defect categorization
Metal Stamping & Fabrication
Monitor press tonnage, track die maintenance schedules, and enforce strict ISO/IATF lot genealogy.
- Peak tonnage sensor monitoring
- Stroke-based predictive die maintenance
- 1-Click coil lot traceability
Solutions Designed for Every Role
Strategic Factory Overview
Get real-time OEE dashboards, shift output metrics, and automated job costing without waiting for manual weekly spreadsheets.
Live Dispatch Control
Monitor live WIP queues, re-assign operator tasks instantly, and receive immediate alerts for line bottlenecks.
Touchscreen Simplicity
Paperless digital work instructions, 1-tap clock-ins, and fast downtime reason logging built for tablet usability.
Proactive Anomaly Alerts
Receive real-time Telegram/SMS notifications for machine temperature spikes, vibration wear, or out-of-spec dimensions.
Solving Real Shop Floor Bottlenecks
See how our AIoT MES platform addresses friction points across legacy and modern operations.
Blind Spots on Legacy Machines
Older machinery lacks PLC communication, leaving operators unable to monitor runtime, count cycles, or detect idle time automatically.
Non-Invasive AIoT Sensors
Attach current transformers (CT) and vibration sensors in under 30 minutes to digitize legacy machines without altering internal wiring.
High Scrap Rates & Delayed Defect Detection
Defects are discovered hours after a production run finishes, leading to thousands of dollars in wasted materials and rework hours.
In-Line Automated QC & Quarantine
Trigger instant alerts and automated quarantine gates the moment machine telemetry deviates from acceptable quality tolerances.
Paper Travelers & Outdated WIP Reports
Paper job tickets get lost or stained with oil, and management only sees production numbers at the end of the shift or week.
Paperless Touchscreen WIP Tracking
Operators log setup, active production, and downtime via simple shop floor tablets with 100% live cloud synchronization.
ERP Stock Discrepancies & Manual Entry
Inventory numbers in accounting never match physical stock on the shop floor due to delayed manual batch logging.
Automated ERP Financial Sync
Completed jobs automatically deduct raw materials and push exact labor, scrap, and machine costs directly into your ERP ledger.
Fast-Track Implementation Roadmap
Get your shop floor connected and streaming real-time data in 4 structured stages.
Shop Floor Audit
We map out your machine count, PLC types, legacy equipment, and priority work order flows.
Plug & Play Hardware
Attach wireless AIoT sensors and edge gateways to your machinery with zero production stoppage.
ERP Data Connector
Configure bi-directional sync with SQL Account, AutoCount, SAP, or your custom ERP accounting system.
Operator Onboarding & Go-Live
Train floor operators on simple touchscreen tablet interfaces and launch live monitoring.
Built for Quality Standards & Compliance
Never dread an ISO or customer quality audit again. Our platform stores immutable electronic records, digital batch genealogy, and automated calibration logs.
Find the Right MES Solutions for Your Machine Setup
Talk to our application engineers to evaluate your shop floor compatibility and estimate your return on investment (ROI) with tailored MES solutions.