Complete Operational Control from Raw Material to Finished Product
Explore powerful MES features and our AIoT platform connecting machines, operators, and ERP systems into a single source of real-time truth.
The 6-Step MES Workflow
From order release to completed goods—trace every manufacturing stage in real time.
Production Order
Release work orders with exact quantities, routing rules, and schedule targets.
Material Issue
Track raw material allocation and verify batch/lot numbers before jobs hit the floor.
Production
Live job dispatching with digital work instructions and cycle time tracking.
Quality Check
In-line inspection logging, defect categorization, and instant quarantine triggers.
Packing
Automated barcode creation, serial assignment, and container packing verification.
Completed
Final job closure with accurate material usage, labor cost, and machine runtime logs.
Core MES Features
Explore the high-tech modules powering My Software Solution on your shop floor.
Digital Job Dispatch & WIP Tracking
Gain complete, end-to-end Work-in-Progress (WIP) visibility across all production lines by replacing physical paperwork with interactive, paperless job traveler tickets and dynamic electronic dispatch boards. Instantly track work order progression, stage-by-stage cycle times, and queue delays at every workstation, enabling plant managers and operators to eliminate scheduling bottlenecks, streamline resource allocation, and optimize overall shop floor throughput in real time.
- Real-time WIP status across all active lines
- Paperless operator clock-in & order assignment
- Instant bottleneck identification
AIoT Machine Telemetry & Monitoring
Non-invasive, plug-and-play smart sensors attach directly to both legacy equipment and modern machinery without requiring disruptive retrofits or costly downtime. By continuously capturing live operational telemetry—including high-frequency vibration signatures, thermal variations, electrical power draw, and production pulse counts—the system delivers granular, real-time machine health insights and accurate cycle time tracking across the entire factory floor.
- Compatible with legacy non-PLC & modern CNC machines
- Live status tracking (Running, Idle, Setup, Breakdown)
- Automated cycle time & OEE metrics
Quality Control & Product Genealogy
Seamlessly log in-line quality inspections across critical production checkpoints, automatically categorize defects in real time to accelerate root-cause analysis, and establish end-to-end component genealogy that links raw material supplier batches directly to serialized finished goods for complete audit readiness and compliance.
- 1-Click end-to-end product genealogy lookup
- Automated out-of-spec machine quarantine alerts
- Root-cause defect analysis reporting
Predictive Maintenance & Anomaly Detection
Advanced Edge AI algorithms continuously monitor high-frequency sensor telemetry to detect subtle machine wear, vibration anomalies, and thermal spikes long before catastrophic equipment failures occur. By shifting from reactive maintenance to automated, predictive interventions, operations teams can maximize asset lifespan, safeguard overall equipment effectiveness (OEE), and drive unplanned downtime down to zero.
- Automated maintenance tickets based on run-hours
- Targeted servicing reduces spare parts overhead
- Instant SMS / Telegram alert integration
ERP & System Integration
Bridge the gap between physical shop floor machinery and enterprise financial accounting in real time.
Bi-Directional Sync
Seamless integration with your existing enterprise systems to keep master item records, work order releases, and real-time stock levels synchronized across platforms without manual export files, eliminating data silos and reducing administrative overhead.
Automatic Financial Logging
Eliminate tedious manual ledger entry errors, data duplication, and end-of-month reconciliation surprises. As production jobs advance across the shop floor, critical operational metrics—including direct labor hours, material consumption, and machine runtimes—are instantly logged into your financial ledgers, ensuring real-time visibility into job costing and WIP valuation.
- Completed Job Costing: Real-time labor and machine runtime allocation
- Actual Scrap Logging: Immediate material loss logging per batch
- Inventory Deductions: Auto-deduct raw materials upon job verification
Traditional vs. MES My Software Solution
See how modern AIoT digitises your factory floor compared to legacy paper-based workflows.
| Feature / Capability | Manual / Traditional | RECOMMENDED My Software Solution |
|---|---|---|
| Data Collection | Paper forms & end-of-day Excel updates | Instant AIoT sensor telemetry |
| Machine Downtime | Discovered hours after occurrence | Immediate SMS / Telegram alerts |
| Traceability | Manual folder lookup (takes days) | 1-Click batch genealogy lookup |
| Deployment Time | 6–12 months heavy implementation | Days with plug-and-play modules |
Ready to see these MES features on your shop floor?
Book a customized demo tailored to your specific machine count and see how our MES features optimize your production setup.